I started the beast this morning and after engaging 1st gear I released
the clutch and the bike cut out.
The side stand was up and it was running fine yesterday.
I guess something went wrong with either the clutch or side stand cut
out switches.
Any help as far as checking or just bypassing the switches would be
helpful. The bike is an '07.
Thanks. Russ
mystery hose?
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- Posts: 3355
- Joined: Sat Dec 15, 2001 3:37 pm
bike cutting out when clutch is released
From the FAQ: http://www.bigcee.com/klr650faq.html
Mark's how to bypass: http://www.klr650.marknet.us/safetyswitch.html
Good Luck
Dooden
A15 Green Ape
Starter circuit fails to work, or only works with in neutral with
clutch out.
Engine runs in neutral, but dies when I put it in gear.
There are two known causes for this. First, the side stand switch can
corrode and sieze up or get bad contacts. It is best to bypass this
switch before it goes bad and leaves you stranded in the wild. To do
so, simply disconnect the connector at the switch (under the small,
black plastic cover), and short the harness wires together (brown and
green/white) with a jumper. The second part is the clutch safety
switch at the clutch lever, which tends to fall out of adjustment. To
bypass, disconnect the plug from the clutch switch underneath the
cover on the instrument panel. Short the black/yellow and blue/red
wires on the main harness with a jumper. In both cases, the switches
can be reactivated by removing the jumpers and plugging the connectors
back in.
It is also possible to bypass both at once by bypassing the starter
safety relay: This is not the main starter relay, but an adjacent,
secondary relay that is used to manage the safety circuits. Remove
the relay, and connect either of the yellow/red wires to the black
wire, or use the yellow/red wire from the small relay to replace the
black wire on the starter relay. The starter safety relay has the
same part number as the fan relay, so hang on to it; they're not
cheap. There are reports that one of the safety circuit diodes still
needs to be grounded for the neutral light to work properly; you can
do this by bypassing the sidestand switch.
It also appears that the "running safety" circuits can be bypassed by
grounding the red/black wire coming from the CDI unit, but this has
not been confirmed.
--- In DSN_KLR650@yahoogroups.com, "russ_coley" wrote: > > I started the beast this morning and after engaging 1st gear I released > the clutch and the bike cut out. > The side stand was up and it was running fine yesterday. > I guess something went wrong with either the clutch or side stand cut > out switches. > Any help as far as checking or just bypassing the switches would be > helpful. The bike is an '07. > Thanks. Russ >
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- Posts: 42
- Joined: Tue Aug 31, 2004 4:43 pm
mystery hose?
Its not the gas overflow. Off my battery is a small clear tube is
that supposed to fit into another hose?
--- In DSN_KLR650@yahoogroups.com, a14@... wrote: > > Remove the seat and check the rear of the gas tank. There is > a fitting for the gas overflow. California models have an > additional fitting for the smog package. > > Walt > > > -------------- Original message from "pzzldpnthr" : -------------- > > > > There are two black hoses that stick out of the bottom of my bike. > > One has a reservoir close to the end of it. The other threads up > > through a hole in the splash guard above the rear tire but isn't > > connected to anything on my bike. I don't see where it should be > > connected either. What the heck is this hose for? > > >
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