on the road-cooling problems

DSN_KLR650
lahearn@houston.rr.com
Posts: 11
Joined: Tue Mar 20, 2001 9:10 pm

bleeding front brake

Post by lahearn@houston.rr.com » Sat May 19, 2001 10:29 pm

Better yet invest $26 in a mitivac at the auto parts store and suck it out from the bottom. Greg is right, don't let any air get in the lines, just suck the old stuff out and keep the mast cyl topped up. A few more hints, turn the bars full lock and hold them with a tiedown so they don't flop around, then loosen the brake where it clamps on the bars and level it up. This will make bleeding and filling much easier. Return to the normal position when done. Leo in Houston.
--- In DSN_klr650@y..., Ted Palmer wrote: > Greg Paul wrote: > [front master cylinder] > > The cover > > is held on by two small phillips head screws. Simply remove the two > > screws, pump it dry, install the speed bleeder, fill with fluid, pump > > it till the line is full, close the speed bleeder, replace the > > cap..... done? > > No need to pump it dry first, that would only make the process take > longer. > If you must empty the master cylinder first, suck all the old fluid > out of the master cylinder with a syringe. > Whatever old fluid is in the line will be flushed. > > Mister_T

Greg Paul
Posts: 163
Joined: Wed Mar 28, 2001 5:23 pm

bleeding front brake

Post by Greg Paul » Sun May 20, 2001 9:54 am

Final Heads Up! I did manage to strip that damn phillips screw! Then tried to use the impact wrench on it and "no go". I think the reason being that the whole assembly has too much flex so you can't get a good solid hit. Anyway, I finally got out the screw extractor set. Drilled it and extracted it! Piece of #@$)*!!! You won't believe where I found the replacement screws..... Loew's hardware! Man, they have these bins that have all kinds of metric screws and cheap! Take a look there if you have one in your area (I don't own their stock) :-) Replaced them with cap screws so this will "never" happen again cuz now I can get the dynamite closer to the head of the screw! :) Another DUH I learned from several folks on here but just too reiterate, If you are installing "Speed Bleeders", DO NOT EMPTY THE LINE FIRST. When you install the Speed Bleeders it will take you 6 months to compress the air in the line enough to overcome the spring tension! Horrible experience! I was going to call Mr. & Mrs. Speed Bleeder and cusssssss! Anyway, I put the old fittings back on, bled the brakes to get the lines filled again. Then all you do is remove the original fittings and put in the Speed Bleeders! LEAVE THE CAPS ON THE MASTER CYLINDERS!!! IF YOU DON'T, ALL OF THE FLUID WILL DRAIN OUT OF THE LINES WHEN YOU REMOVE THE OLD FITTINGS AND YOU WILL GET TO PRACTICE THE PROCEDURE AGAIN! ;-) Thanks again for all the Hep guys! Greg in Dallas & calm again!
--- In DSN_klr650@y..., "Greg Paul" wrote: > Thanks for the info and "hep" guys! Stripped one of the damn screws > so gonna have to use the impact wrench on it. Hope that little box is > strong enough to take it.... :-O I guess these are the kinds of > things we have suffer through to successfully enjoy that machine but > them thar screws are history!!!! Thanks again! > > Greg in Dallas > > > --- In DSN_klr650@y..., "Greg Paul" wrote: > > Hep me, Hep me please.... > > > > Supposed to go riding tomorrow so I thought I'd install my skid > > plate, speed bleeders and load it up with some fresh fluid. Skid > > plate was a breeze. Bleeders.... Well....... I am assuming this is > > correct; the front brake fluid is filled at the small sort of > square > > box with the sight window right next to the brake lever?!? The > cover > > is held on by two small phillips head screws. Simply remove the two > > screws, pump it dry, install the speed bleeder, fill with fluid, > pump > > it till the line is full, close the speed bleeder, replace the > > cap..... done? > > > > I have nearly stripped the phillips screws trying to budge them. Am > I > > doing something wrong or is it dynamite time? Well maybe impact > > wrench time. Can't believe those two tiny screws are in there so > > tight! Am I alone or do I have company? :-((( > > > > Greg in Dallas

Don Detloff
Posts: 344
Joined: Thu Jul 27, 2000 7:28 am

bleeding front brake

Post by Don Detloff » Sun May 20, 2001 10:55 am

> You won't believe where I found the > replacement screws..... Loew's hardware! Man, they have these bins > that have all kinds of metric screws and cheap! Take a look there > if you have one in your area (I don't own their stock) :-) Replaced
them with cap screws so this will "never" happen again cuz now I can get the dynamite closer to the head of the screw! :)
>
Were the metric fasteners you got at Lowes stainless? I can find metric fasteners, but not in stainless. Don Detloff Fair Haven, MI A14

Pierre Fortier

bleeding front brake

Post by Pierre Fortier » Sun May 20, 2001 11:30 am

You are very funny people who changes parts on bike just because others do...stock bleeder work fine and we need to bleed brake maybe 1 or 2 times in a life of the bike...it is like the supposed weakness of front brakes...i make front tire slide with 2 fingers on brake lever... so why change brake line and \or pads it will not make tire more stick on asphalt...i'll stop here but there are many others examples... I suppose the low cost of the bike leave too much money then some people had to spend it on some gogosses
----- Original Message ----- From: "Greg Paul" To: DSN_klr650@yahoogroups.com> Sent: Sunday, May 20, 2001 10:54 AM Subject: [DSN_klr650] Re: Bleeding Front Brake > Final Heads Up! > > I did manage to strip that damn phillips screw! Then tried to use the > impact wrench on it and "no go". I think the reason being that the > whole assembly has too much flex so you can't get a good solid hit. > Anyway, I finally got out the screw extractor set. Drilled it and > extracted it! Piece of #@$)*!!! You won't believe where I found the > replacement screws..... Loew's hardware! Man, they have these bins > that have all kinds of metric screws and cheap! Take a look there if > you have one in your area (I don't own their stock) :-) Replaced them > with cap screws so this will "never" happen again cuz now I can get > the dynamite closer to the head of the screw! :) > > Another DUH I learned from several folks on here but just too > reiterate, If you are installing "Speed Bleeders", DO NOT EMPTY THE > LINE FIRST. When you install the Speed Bleeders it will take you 6 > months to compress the air in the line enough to overcome the spring > tension! Horrible experience! I was going to call Mr. & Mrs. Speed > Bleeder and cusssssss! Anyway, I put the old fittings back on, bled > the brakes to get the lines filled again. Then all you do is remove > the original fittings and put in the Speed Bleeders! LEAVE THE CAPS > ON THE MASTER CYLINDERS!!! IF YOU DON'T, ALL OF THE FLUID WILL DRAIN > OUT OF THE LINES WHEN YOU REMOVE THE OLD FITTINGS AND YOU WILL GET TO > PRACTICE THE PROCEDURE AGAIN! ;-) > > Thanks again for all the Hep guys! > > Greg in Dallas & calm again! > > > > --- In DSN_klr650@y..., "Greg Paul" wrote: > > Thanks for the info and "hep" guys! Stripped one of the damn screws > > so gonna have to use the impact wrench on it. Hope that little box > is > > strong enough to take it.... :-O I guess these are the kinds of > > things we have suffer through to successfully enjoy that machine > but > > them thar screws are history!!!! Thanks again! > > > > Greg in Dallas > > > > > > --- In DSN_klr650@y..., "Greg Paul" wrote: > > > Hep me, Hep me please.... > > > > > > Supposed to go riding tomorrow so I thought I'd install my skid > > > plate, speed bleeders and load it up with some fresh fluid. Skid > > > plate was a breeze. Bleeders.... Well....... I am assuming this > is > > > correct; the front brake fluid is filled at the small sort of > > square > > > box with the sight window right next to the brake lever?!? The > > cover > > > is held on by two small phillips head screws. Simply remove the > two > > > screws, pump it dry, install the speed bleeder, fill with fluid, > > pump > > > it till the line is full, close the speed bleeder, replace the > > > cap..... done? > > > > > > I have nearly stripped the phillips screws trying to budge them. > Am > > I > > > doing something wrong or is it dynamite time? Well maybe impact > > > wrench time. Can't believe those two tiny screws are in there so > > > tight! Am I alone or do I have company? :-((( > > > > > > Greg in Dallas > > > Visit the KLR650 archives at > http://www.listquest.com/lq/search.html?ln=klr650 > > Post message: DSN_klr650@yahoogroups.com > Subscribe: DSN_klr650-subscribe@yahoogroups.com > Unsubscribe: DSN_klr650-unsubscribe@yahoogroups.com > List owner: DSN_klr650-owner@yahoogroups.com > > Support Dual Sport News by subscribing at: > http://www.dualsportnews.com > > Your use of Yahoo! Groups is subject to http://docs.yahoo.com/info/terms/ > > >

Tengai650
Posts: 648
Joined: Tue Apr 03, 2001 8:51 am

bleeding front brake

Post by Tengai650 » Sun May 20, 2001 12:18 pm

At 3:29 AM +0000 5/20/01, lahearn@... wrote:
>Better yet invest $26 in a mitivac at the auto parts store and suck >it out from the bottom.
Better yet, use a 60cc syringe which costs zero if you or a friend works in a hospital or lab! Mark B2 A2 A3

Greg Paul
Posts: 163
Joined: Wed Mar 28, 2001 5:23 pm

bleeding front brake

Post by Greg Paul » Sun May 20, 2001 2:32 pm

They did have a bunch of stainless but not the screws for the master cylinder. Those I got were called #8... whatever that is, zinc I think. Come to think of it, they did have the right screw size in stainless but were out of them. Anyway, it's worth a look! Greg in Dallas
--- In DSN_klr650@y..., "Don Detloff" wrote: > > You won't believe where I found the > > replacement screws..... Loew's hardware! Man, they have these bins > > that have all kinds of metric screws and cheap! Take a look there > > if you have one in your area (I don't own their stock) :-) Replaced > them with cap screws so this will "never" happen again cuz now I can > get the dynamite closer to the head of the screw! :) > > > > Were the metric fasteners you got at Lowes stainless? I can find > metric fasteners, but not in stainless. > > Don Detloff > Fair Haven, MI A14

Greg Paul
Posts: 163
Joined: Wed Mar 28, 2001 5:23 pm

bleeding front brake

Post by Greg Paul » Sun May 20, 2001 2:46 pm

Pierre, You are absolutely right! I only installed Speed Bleeders because someone else did theirs... you know "keeping up with the Joneses" ;-) It had absolutely nothing to with not being able to reach the right front brake lever and the left side of the front wheel hub at the same time! You're also right about the cheap bike! We all have way too much money left over..... it is really sickening! If I can't figure a way to get rid of all that "left over" money in my wallet I'm gonna just have to use it for fire starter at my next camp out! I HATE THE STUFF! You know, you should get a KLR and find out what it's like to be in that horrible position of excess wealth. That's also one of the main reasons for this list.... we don't like to suffer alone. We're all trying to trash our cash together hence the wonderful ideas suggested to each other! Anyway buddy, we're glad you're hear with us and hope someday you'll break down, get that KLR650 and join us! ;-))))))) Greg suffering with too much loot in Dallas!
--- In DSN_klr650@y..., "Pierre Fortier" wrote: > You are very funny people who changes parts on bike just because others > do...stock bleeder work fine and we need to bleed brake maybe 1 or 2 times > in a life of the bike...it is like the supposed weakness of front brakes...i > make front tire slide with 2 fingers on brake lever... so why change brake > line and \or pads it will not make tire more stick on asphalt...i'll stop > here but there are many others examples... > > I suppose the low cost of the bike leave too much money then some people had > to spend it on some gogosses > > ----- Original Message ----- > From: "Greg Paul" > To: > Sent: Sunday, May 20, 2001 10:54 AM > Subject: [DSN_klr650] Re: Bleeding Front Brake > > > > Final Heads Up! > > > > I did manage to strip that damn phillips screw! Then tried to use the > > impact wrench on it and "no go". I think the reason being that the > > whole assembly has too much flex so you can't get a good solid hit. > > Anyway, I finally got out the screw extractor set. Drilled it and > > extracted it! Piece of #@$)*!!! You won't believe where I found the > > replacement screws..... Loew's hardware! Man, they have these bins > > that have all kinds of metric screws and cheap! Take a look there if > > you have one in your area (I don't own their stock) :-) Replaced them > > with cap screws so this will "never" happen again cuz now I can get > > the dynamite closer to the head of the screw! :) > > > > Another DUH I learned from several folks on here but just too > > reiterate, If you are installing "Speed Bleeders", DO NOT EMPTY THE > > LINE FIRST. When you install the Speed Bleeders it will take you 6 > > months to compress the air in the line enough to overcome the spring > > tension! Horrible experience! I was going to call Mr. & Mrs. Speed > > Bleeder and cusssssss! Anyway, I put the old fittings back on, bled > > the brakes to get the lines filled again. Then all you do is remove > > the original fittings and put in the Speed Bleeders! LEAVE THE CAPS > > ON THE MASTER CYLINDERS!!! IF YOU DON'T, ALL OF THE FLUID WILL DRAIN > > OUT OF THE LINES WHEN YOU REMOVE THE OLD FITTINGS AND YOU WILL GET TO > > PRACTICE THE PROCEDURE AGAIN! ;-) > > > > Thanks again for all the Hep guys! > > > > Greg in Dallas & calm again! > > > > > > > > --- In DSN_klr650@y..., "Greg Paul" wrote: > > > Thanks for the info and "hep" guys! Stripped one of the damn screws > > > so gonna have to use the impact wrench on it. Hope that little box > > is > > > strong enough to take it.... :-O I guess these are the kinds of > > > things we have suffer through to successfully enjoy that machine > > but > > > them thar screws are history!!!! Thanks again! > > > > > > Greg in Dallas > > > > > > > > > --- In DSN_klr650@y..., "Greg Paul" wrote: > > > > Hep me, Hep me please.... > > > > > > > > Supposed to go riding tomorrow so I thought I'd install my skid > > > > plate, speed bleeders and load it up with some fresh fluid. Skid > > > > plate was a breeze. Bleeders.... Well....... I am assuming this > > is > > > > correct; the front brake fluid is filled at the small sort of > > > square > > > > box with the sight window right next to the brake lever?!? The > > > cover > > > > is held on by two small phillips head screws. Simply remove the > > two > > > > screws, pump it dry, install the speed bleeder, fill with fluid, > > > pump > > > > it till the line is full, close the speed bleeder, replace the > > > > cap..... done? > > > > > > > > I have nearly stripped the phillips screws trying to budge them. > > Am > > > I > > > > doing something wrong or is it dynamite time? Well maybe impact > > > > wrench time. Can't believe those two tiny screws are in there so > > > > tight! Am I alone or do I have company? :-((( > > > > > > > > Greg in Dallas > > > > > > Visit the KLR650 archives at > > http://www.listquest.com/lq/search.html?ln=klr650 > > > > Post message: DSN_klr650@y... > > Subscribe: DSN_klr650-subscribe@y... > > Unsubscribe: DSN_klr650-unsubscribe@y... > > List owner: DSN_klr650-owner@y... > > > > Support Dual Sport News by subscribing at: > > http://www.dualsportnews.com > > > > Your use of Yahoo! Groups is subject to http://docs.yahoo.com/info/terms/ > > > > > >

Cloyce D. Spradling
Posts: 96
Joined: Mon Apr 02, 2001 11:23 am

bleeding front brake

Post by Cloyce D. Spradling » Mon May 21, 2001 6:48 pm

On Sun, May 20, 2001 at 12:32:22PM -0400, Pierre Fortier wrote: : ...stock bleeder work fine and we need to bleed brake maybe 1 or 2 times : in a life of the bike... I don't know about you, but I'm planning on keeping my bike for more than a year or two. So I'm looking at bleeding more than once or twice... What do you consider a normal "life of a bike"? : it is like the supposed weakness of front brakes...i : make front tire slide with 2 fingers on brake lever... You must have strong fingers, or maybe very cheap tires! : I suppose the low cost of the bike leave too much money then some people had : to spend it on some gogosses Yes. Pesky stuff, that money. -- Cloyce A13

Pierre Fortier

bleeding front brake

Post by Pierre Fortier » Mon May 21, 2001 7:15 pm

----- Original Message ----- From: "Cloyce D. Spradling" To: "Pierre Fortier" Cc: DSN_klr650@yahoogroups.com> Sent: Monday, May 21, 2001 7:48 PM Subject: Re: [DSN_klr650] Re: Bleeding Front Brake > I don't know about you, but I'm planning on keeping my bike for more than > a year or two. So I'm looking at bleeding more than once or twice... As long as you don't let air enter the system you don't have to bleed...i hope you don't mean you change your brake fluid every year lol > > What do you consider a normal "life of a bike" 10 years average... > > Visit the KLR650 archives at > http://www.listquest.com/lq/search.html?ln=klr650 > > Post message: DSN_klr650@yahoogroups.com > Subscribe: DSN_klr650-subscribe@yahoogroups.com > Unsubscribe: DSN_klr650-unsubscribe@yahoogroups.com > List owner: DSN_klr650-owner@yahoogroups.com > > Support Dual Sport News by subscribing at: > http://www.dualsportnews.com > > Your use of Yahoo! Groups is subject to http://docs.yahoo.com/info/terms/ > > >

Andrus Chesley
Posts: 573
Joined: Tue Mar 06, 2001 2:40 pm

bleeding front brake

Post by Andrus Chesley » Mon May 21, 2001 7:59 pm

BMW and Kawasaki has it as a yearly maintenance item. Andy Chesley Jennings, La. KLR & R11RA
----- Original Message ----- > As long as you don't let air enter the system you don't have to bleed...i > hope you don't mean you change your brake fluid every year lol

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