hey tumu, devon........

DSN_KLR650
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jamackinlay
Posts: 26
Joined: Tue Jan 08, 2002 4:39 am

fork seals replacement

Post by jamackinlay » Tue Jul 30, 2002 1:02 pm

Does anybody know what seals do I have to replace if my front fork is leaking suspension oil? Also, can this repair be done by myself? Thanks, Jose (A12)

cactus_reese
Posts: 293
Joined: Wed Dec 05, 2001 6:31 pm

fork seals replacement

Post by cactus_reese » Tue Jul 30, 2002 2:39 pm

--- In DSN_klr650@y..., "jamackinlay" wrote:
> Does anybody know what seals do I have to replace if my front fork
is
> leaking suspension oil? Also, can this repair be done by myself? > > Thanks, > Jose (A12)
I've lost the link for the EZ fork seal replacement procedure, but it is basically Mark's fork oil replacement procedure (link below) with a little modification. Once the oil is out of your forks, replace the fork caps, remove the fork seal retaining rings (little bent-up metal rings retaining the fork seals) and inflate each fork leg until the seal pops out. I used a hand pump. If you have compressed air, all the better. It might blow a few inches up the tube or it might just have one corner pop out, but it is enough that you can get it and slide it off the stanchion tube. Be careful where you do this because oil blows out with the air when the seal pops out. It's best to wrap the fork leg in a newspaper to retain the oil. You don't want it on your brake rotor. Separate the dust cap from the seal, if it is not separated already. Slide the new seals on the tube. I recommend OEM seals. I had bad luck with aftermarket 'Leakproof' brand seals and had to just replace them with OEM seals a week later. The OEM seals were cheaper. Seat the seals using a PVC pipe T section. I think 1 1/4 inch is the right size. The PVC pipe allows you to apply even pressure all around the seal while you are seating it. Push on the dust cap and replace the metal retaining ring. Now return to Mark's fork oil procedure. This is the lazy way to do it. The best way would be to take the tubes completely apart and clean all the gunk out of the fork tubes, but this requires a special tool and more patience. -Bryan A12 Tucson http://klr6500.tripod.com/forkoil.htm

jafet martinez
Posts: 9
Joined: Thu Apr 25, 2002 10:24 am

hey tumu, devon........

Post by jafet martinez » Tue Jul 30, 2002 2:50 pm

Hey Tumu, I don't write to much in this list, but almost read every single post a day, hope you can live your dream at ALCAN, and enjoy making dust for the beemers who's going to sale your t-shirt "Tumu Rocks at ALCAN", anyone? from Mexico Jafet A10 --- guymanbro wrote:
> > Yeah, and I was born with my name!!! Besides, vin > just does acts in > movies...We actually get to live the life! > > Ride hard my fellow X-tremists, for all the world > wants to be you. > > Tumu Rock > aka > dat brooklyn bum > > --- In DSN_klr650@y..., Russell Scott > wrote: > > BBB racing team (Brooklyn Beemer Buster). Vin > Diesel is a good NY > boy, but we have a better action star with a better > action star name, > Tumu Rocks!!! > > > > Russell > > > > > > Checkout Dual Sport News at > http://www.dualsportnews.com > Be part of the Adventure! > > Visit the KLR650 archives at >
http://www.xmission.com/~dkenison/cgi/lwgate.cgi/KLR650/archives/
> > Post message: DSN_klr650@yahoogroups.com > Subscribe: DSN_klr650-subscribe@yahoogroups.com > Unsubscribe: DSN_klr650-unsubscribe@yahoogroups.com > > List owner: DSN_klr650-owner@yahoogroups.com > > Your use of Yahoo! Groups is subject to > http://docs.yahoo.com/info/terms/ > >
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