I'd be worried about how much metal is in the engine after drilling while leaned over.
Rick A17
dolomoto@... wrote:
Parts 1-3 included seeing the last remnants of the threads come out with the oil then attempting to repair via: oversized drain plug (couldn't get it to seat) and threaded SS insert (got it in, set pins and promptly screwed it right into the engine).
I tried to buy a helicoil setup (too $$) but decided to get a drill bit and hog the hole out to the next bigger size then re-tap.
So off I went to Northern Tool and Equipment to get a tap kit, ahhhh, they close at 6pm....I get off at 7pm. Then it was to Advance Auto Parts, ahhh, they only have the helicoil but none of the other associated tools (bit, tap) and besides the helicoils they had were too small. Then it was to Sears. Ahhh, they have the tap I need but only in a kit that's 100 bucks. Oh but what about the drill bit? I found a 5/8 (the current hole is 9/16) and was walking to the cash register. Hmmm, this bit requires a 1/2" chuck....damn, damn, dammit. My drill is only 3/8 chuck. Ahhhh!
So I left empty handed.
Got off a little early today. Went to Sears to buy a drill with 1/2 chuck. Hemmed and hawwed, trying out several corded and cordless models. I planned on buying a drill to keep forever and ever. Decided on a mid-level Craftsman for 59.99. The salesperson was very helpful.
Went to the cash register to pay for it while the clerk is typing away to get one from the back room. He looks up and lets me know I can have it tomorrow! Ahhhh! So I pick up my second choice. More typing...it's also out of stock. I pick up my third choice....you guessed it..Out of Stock. So I point at the WALL OF DRILLS and ask "Which drill can I walk out of here with RIGHT freakin NOW!?
The salesman calmly points to the 199 dollar Dewalt. Dammit man. As I walk away empty handed he calls me back...there seems to be a single example of my third choice in stock. I pay for my rental, uh, I mean purchase and leave with my rental drill and 5/8 bit. I stopped at Advance Auto Parts to get a 5/8 rubber expansion plug just to get me back on the road. I peruse the aisle, there's the plugs: 1/4, 3/8, 3/4, 7/8 and on and on. Seems the 5/8 is an ODD size. I bought the 3/4 plug hoping I could "squeeze" it in.
Charge battery while reading the latest copy of "RoadRunner Magazine". Get green light and attach bit. Hmmm, the KLR sits pretty high but not high enough to get the monster drill and big freakin bit underneath of it. Look around and decide to lean KLR onto pile of scrap wood next to shed. I VERY carefully lean the bike over to get access but still had to dig a bit of gravels out to get the needed clearance. I got the hole enlarged and AHA!, got the missing insert back out! Woo Hoo! Victory is mine!
I retrieved the rubber plug and confidently strolled to the stricken KLR. I calmly and smugly reach down to insert rubber plug. Two things are apparent: 1-I'm an idiot, 2-a 3/4" plug won't "squeeze" in a 5/8" hole...that's why it's labelled 3/4", duh huh.
So there I sit staring unbelievably at the bottom of the KLR. Hmm, it is leaning on a pile of scrap wood and I've got some things to burn....nahhhh, I can fix this.
I reckon I need to find the proper tap tomorrow and try my hand at that. The plan is to tap the new hole and thread a new insert (with red Loctite!), wait one day and then put in a new plug.
Ideas? Suggestions? Donations of Makers Mark?
Ride every chance you get my friends.
Austin
89 KLR with big freakin hole in crankcase
92 Lumina with 194,000 miles (I think a rod is bent, driving on borrowed time)
[Non-text portions of this message have been removed]
Archive Quicksearch at:
http://www.angelfire.com/ut/moab/klr650_data_search.html
List sponsored by Dual Sport News at:
www.dualsportnews.com
List FAQ courtesy of Chris Krok at:
www.bigcee.com/klr650faq.html
Yahoo! Groups Links
__________________________________________________
Do You Yahoo!?
Tired of spam? Yahoo! Mail has the best spam protection around
http://mail.yahoo.com
[Non-text portions of this message have been removed]