chain and sprocket removal

[dale_johnson13]

Friday on my way home, after a paramedic almost broadsided me. (Who didn't stop at the red light) even though he DID have the right of way I didn't have time to stop. I was coming up on the intersection fast and he blew right through it (I thought they were supposed to stop at red lights and look for oncoming traffic) SO ANYWAY.. I was at this gas station and I went to start my bike and the starter was dragging real slow, Light were high and it seems as if I had a good charge on my battery. Why would the starter be going so slow? I had to hold it down for about 10 seconds before it was moving enough to start the beast. Anyone have any ideas?

[cactus_reese]

Loose positive terminal? -Bryan

--- In DSN_klr650@y..., "dale_johnson13" wrote: > the starter was dragging real slow, Light were high and it seems as > if I had a good charge on my battery. Why would the starter be going > so slow? I had to hold it down for about 10 seconds before it was > moving enough to start the beast. Anyone have any ideas?

[John Irvine]

--- cactus_reese wrote:

> Loose positive terminal? > -Bryan >I had that same problem today, perhaps it the full

moon?? I came out after work, snicked it into neutral, had the green light on, hit the starter and nothing. Looked to see if the kill was off, figured it was a loose terminal as I had it once before. OPened it up, cranked down on the positive, presto! I've never had a bike/battery that seemed to be finicky about this. Anyway a crappy commute home becomes fun on the KLR. __________________________________________________ Do You Yahoo!? Great stuff seeking new owners in Yahoo! Auctions! http://auctions.yahoo.com

[guymanbro]

I've got a bike that won't start. Started out as intermittent and I thought it was the start switch itself. Then I realized I still had the same battery the bike came with (96) and bought a new battery. that worked for about a week. Now the problem is no longer intermittent. I push the starter button and just get a single click (from the starter relay I assume). No starter motor engaging. Does this sound like I need a new starter motor? Horn and lights work...Is there a fuse for the starter circuit separate from the main fuse under the seat? If I get time I'm gonna tear into the starter motor on Thursday morning but I want to get the bike running before the weekend so I can go play in PA with da crew. Any and all advice on what to check is greatly appreciated. dat brooklyn bum

[gtx]

Try checking the wires under the seat ,also the battery connections, could be a faulty earth, good luck Gary

----- Original Message ----- From: "guymanbro" To: DSN_klr650@yahoogroups.com> Sent: Wednesday, May 29, 2002 9:42 AM Subject: [DSN_klr650] starter problem > I've got a bike that won't start. Started out as intermittent and I > thought it was the start switch itself. Then I realized I still had > the same battery the bike came with (96) and bought a new battery. > that worked for about a week. Now the problem is no longer > intermittent. I push the starter button and just get a single click > (from the starter relay I assume). No starter motor engaging. Does > this sound like I need a new starter motor? Horn and lights work...Is > there a fuse for the starter circuit separate from the main fuse > under the seat? > > If I get time I'm gonna tear into the starter motor on Thursday > morning but I want to get the bike running before the weekend so I > can go play in PA with da crew. Any and all advice on what to check > is greatly appreciated. > > dat brooklyn bum > > > Checkout Dual Sport News at > http://www.dualsportnews.com > Be part of the Adventure! > > Visit the KLR650 archives at > http://www.listquest.com/lq/search.html?ln=klr650 > > Post message: DSN_klr650@yahoogroups.com > Subscribe: DSN_klr650-subscribe@yahoogroups.com > Unsubscribe: DSN_klr650-unsubscribe@yahoogroups.com > List owner: DSN_klr650-owner@yahoogroups.com > > Your use of Yahoo! Groups is subject to http://docs.yahoo.com/info/terms/ > >

[Jim Hyman]

Tumu, There are two relays in the starter system: 1) Starter Circuit Relay (with 4 regular wires) 2) Starter Relay (with 2 heavy wires and a plastic connector with 2 regular wires) Remove the plastic cover (below the petcock) that protects both starter relays. Feel both relays with one hand while you press the starter button. If the "main" relay clicks but the motor doesn't spin, this relay is probably NFG. Before you tear into the starter motor, use the handle ends of a set of pliers to connect the two heavy wires on the starter relay. If the motor spins, you have a faulty starter relay. DON'T let the pliers touch any part of the engine or frame!! Be sure to check the heavy ground (earth) wire where it connects to the base of the starter motor (under the carb) for tightness and corrosion. This is NOT the heavy wire that goes from the starter relay to the starter motor. There are only 3 fuses in the stock wiring system: 1) 20 amp main fuse* - for the whole system 2) 10 amp headlight fuse* - for the headlight circuit, "euro . circuit", meter illumination lights, & rear illumination lights 3) 10 amp cooling fan fuse (behind the coolant recovery tank) *under the seat Professor A9 Federal Way, WA. [USA] ps: Are we now even on the TP thingy? ++++++++++ Bummer wrote: I've got a bike that won't start. Started out as intermittent and I thought it was the start switch itself. Then I realized I still had the same battery the bike came with (96) and bought a new battery. that worked for about a week. Now the problem is no longer intermittent. I push the starter button and just get a single click (from the starter relay I assume). No starter motor engaging. Does this sound like I need a new starter motor? Horn and lights work...Is there a fuse for the starter circuit separate from the main fuse under the seat? If I get time I'm gonna tear into the starter motor on Thursday morning but I want to get the bike running before the weekend so I can go play in PA with da crew. Any and all advice on what to check is greatly appreciated. dat brooklyn bum

[Devon Jarvis]

Try banging the starter relay with a screwdriver or similar handy object while you hold in the starter button. Pray for a faulty starter relay, it's much cheaper. Also, a quick diagnostic is to short the thick wires on the starter relay with a screwdriver (while wearing gloves). The starter will immediately crank, along with a few blue sparks when you make the connection, if the relay is what's at fault. Devon guymanbro wrote:

> > I've got a bike that won't start. Started out as intermittent and I > thought it was the start switch itself. Then I realized I still had > the same battery the bike came with (96) and bought a new battery. > that worked for about a week. Now the problem is no longer > intermittent. I push the starter button and just get a single click > (from the starter relay I assume). No starter motor engaging. Does > this sound like I need a new starter motor? Horn and lights work...Is > there a fuse for the starter circuit separate from the main fuse > under the seat? > > If I get time I'm gonna tear into the starter motor on Thursday > morning but I want to get the bike running before the weekend so I > can go play in PA with da crew. Any and all advice on what to check > is greatly appreciated. > > dat brooklyn bum >

[Gord Mounce]

This sounds like it might also be a charging problem, as a new battery cured it for about a week. You might want to spend a minute checking that out before digging into the starter. good luck with it gord

>> >> I've got a bike that won't start. Started out as intermittent and I >> thought it was the start switch itself. Then I realized I still had >> the same battery the bike came with (96) and bought a new battery. >> that worked for about a week. Now the problem is no longer >> intermittent. I push the starter button and just get a single click >> (from the starter relay I assume). No starter motor engaging.

[Allan Patton]

Speaking of batteries, I have read several articles about charging a new battery before you install it in the bike. It said that if you don't, it will never have its full potential. I have a 85 Shadow 1100 that has a very marginal battery. Its the same battery used in the 700 shadow and does a good job in them. If my 1100 sits for about three weeks, it must be charged before it will start. Before I installed a new battery last year, I followed their advice and charged it first. Had it on a two amp charger for eight hours, and then the Battery Tender Jr. 3/4 amp, for 24 hours. Rode it yesterday after sitting for five weeks, started right up. This is the strongest battery I have ever had in this bike. I think this procedure is good for all bikes, may even make them last longer.

----- Original Message ----- From: "Gord Mounce" To: "Devon Jarvis" Cc: "KLR650 group" DSN_klr650@yahoogroups.com> Sent: Wednesday, May 29, 2002 11:00 AM Subject: Re: [DSN_klr650] starter problem > This sounds like it might also be a charging problem, as a new battery cured > it for about a week. You might want to spend a minute checking that out > before digging into the starter. > > good luck with it > gord > > >> > >> I've got a bike that won't start. Started out as intermittent and I > >> thought it was the start switch itself. Then I realized I still had > >> the same battery the bike came with (96) and bought a new battery. > >> that worked for about a week. Now the problem is no longer > >> intermittent. I push the starter button and just get a single click > >> (from the starter relay I assume). No starter motor engaging. > > Checkout Dual Sport News at > http://www.dualsportnews.com > Be part of the Adventure! > > Visit the KLR650 archives at > http://www.listquest.com/lq/search.html?ln=klr650 > > Post message: DSN_klr650@yahoogroups.com > Subscribe: DSN_klr650-subscribe@yahoogroups.com > Unsubscribe: DSN_klr650-unsubscribe@yahoogroups.com > List owner: DSN_klr650-owner@yahoogroups.com > > Your use of Yahoo! Groups is subject to http://docs.yahoo.com/info/terms/ > >

[guymanbro]

Thanks Prof. Jim, I'll check the relays first... We were even on the TP thing after the first flush. dat brooklyn bum

--- In DSN_klr650@y..., Jim Hyman wrote: > Tumu, > >>>>>>>>>>>>>>> > > Professor A9 Federal Way, WA. [USA] > > ps: Are we now even on the TP thingy?