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hi, i'm new...
Hi, I'm Chris.
I'm hoping to purchase a Kawi KLR soon, and wanted to hear what some of the
owners have to say. The only other dual sport I've owned was a Triumph Tiger.
But my tiger was ruined by my thoughtless brother while I was on deployment
with the Navy.
Apparently, the heavy Tiger mauled him.
The Kawi looks like a fun bike. Any advise on mods or special care would be
appreciated!
-Chris S

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- Posts: 684
- Joined: Thu Apr 06, 2000 10:15 am
hi, i'm new...
On Wed, 20 Sep 2000 04:52:09 EDT, ViragoXV750@... wrote: Hi, I'm Chris. I'm hoping to purchase a Kawi KLR soon, and wanted to hear what some of the owners have to say. The Kawi looks like a fun bike. Any advise on mods or special care would be appreciated! -Chris S >>>>>>>>>>>>> Welcome aboard Chris. You've already found the greatest thing about the KLR - this list. The KLR is pretty damned reliable if properly maintained...basically follow the manual service recommendations. As far as mods go...Definitely need a stainless steel front brake line and probably the rear too. Most opt for better springs up front and a better spring (or full shock) in the back. Depends on your weight and preferences. If you plan on going off road, you'll need an aftermarket bash plate as the stocker is lightweight plastic. Those are the "must-have" mods in my opinion. Oh, yeah, and the stock exhaust sometimes develops a strange "tweety bird" syndrome that can be too annoying for some (myself included). Others can put up with it. Of course not all KLR's do that , so you'll just have wait and see. The list of "wanna-haves" could go on for weeks so I'll just leave it at that. dat brooklyn bum _______________________________________________________ Say Bye to Slow Internet! http://www.home.com/xinbox/signup.html
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- Posts: 907
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hi, i'm new...
Hi, I'm Chris.
I'm hoping to purchase a Kawi KLR soon, and wanted to hear what some of the
owners have to say. The only other dual sport I've owned was a Triumph
Tiger.
But my tiger was ruined by my thoughtless brother while I was on deployment
with the Navy. Apparently, the heavy Tiger mauled him. :)The Kawi looks like
a fun bike.
Any advise on mods or special care would be
appreciated!
-Chris S
________________________
The KLR will be vastly different than your Triumph. It is vastly different
than any of the other heavyweights (although it is not exactly a
lightweight). The Tiger, GS, Quota, Navigator, et. al., are touring
machines. They excel at that. In comparison, the KLR can tour but it will
punish you on the interstates. It is most at home on backroads between
55-70. Its power delivery and braking are not in the same league as the
Tiger.
Why buy the KLR then? Because there is no finer all-purpose bike made. It
excels at practically nothing (in other words there are bikes that do parts
of what it does better) and does everything reasonably well (no bike does
better at all).
Purchase advice: Unless you want to immediately get involved with balancer
adjuster and clutch basket upgrades, buy a '96 or later. The downside is
that front sprocket change is more difficult.
Setup: Make sure that the dealer has installed the front fork tubes flush
with the top of the triple clamp. You can experiment with this later but
this is where you should start. Bring the bike home and park it. New or not
go through the entire bike and check the tightness of all bolts, screws and
nuts. Loctite or anti-seize (choose the correct one for the particular
application) on everything you can get at. Check tire pressure/chain
tension.
500 miles:
Change oil/filter; check all bolts and nuts for tightness. Change fork oil.
Check valve clearances. Check tire pressure/chain tension.Adjust balancer
chain mechanism.
Mods:
1. Remove all cannisters
2. Remove sidestand safety switch.
3. Modify neutral/clutch safety switch
4. Put a "T" in the clear tube coming from the carburetor
5. Add fused link for heated vest/battery tender. Move fuses to former
location of sidestand safety switch and install blade type fuses. Run
auxillary power circuit to the front of the bike for accessories and GPS.
6. Replace the two threaded luggage rack bolts with larger bolts with nyloc
nuts.
7. Replace the carb float bowl and master cylinder with stainless allen head
bolts.
8. Change the countershaft sprocket to either a 14T or 16T
9. Perform Skip Faulkner's fuel tank mod
10. When ready for a new chain go to DID Gold. New tires: trail/road: Dunlop
K139 front; Dunlop 606 rear Pavement: I'll wait on this until I hear the
reports on the new Avons.
11. Purchase rear master cylinder protector
12. Puchase spare clutch/throttle cables and route them alongside originals
13. Install 3" pvc tool carrier on Happy Trails highway peg bar (see below)
Accessories: What do you want to do with your bike? There are more KLR
upgrades and mods than you can imagine. Most work well. Here will be my list
when I get my next KLR (presently riding a DR650 as a project bike) in my
personal order of preference. Note all parts would be purchased from Fred at
www.arrowheadmotorsports.com if not contraindicated:
1. Larry Roesler Series Progressive springs for the front forks.
2. Stainless Steel brakelines front and back
3. Modified Corbin seat ordered from Raul Randariz at Corbin (however, rumor
has it that the Canyon Dual Sport model may soon be available for the KLR.
Don't ask Corbin about it because there is only one person there that nows
about it).
4. Tubular racks, side and tail from Tim at www.happy-trail.com or Arnie at
www.mac-d.com . Radiator guards; highway pegs engine guard; Moose Bash
Plate; McDonald shifter from www.happy-trail.com .
5. Wolfman Explorer Tank Bag.
6. Centerstand; ToolWorks; Co-Pilot; axle nuts; Light guard from Mike at
www.dual-star.com .
7. Aluminum handlebars filled with something; PRO Gel grips; Vista throttle
lock
8. IMS serrated pegs
9. Luggage: either aluminum panniers or GIVI from www.happy-trail.com
10. GPS, MapSource software, touratech mount, tow strap, and emergency
tie-downs from Tom at www.cycoactive.com
11. Maier Woods Pro handguards
12. Laser Pro Duro silencer and pipe.
13. Ohlins rear shock
14. Front fork lowers anodized and valving checked by Precision Concepts and
Bob Bell.
This should get you started (g)....
Kurt Simpson
Editor
Dual Sport News
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- Posts: 215
- Joined: Mon Aug 28, 2000 2:09 pm
hi, i'm new...
Kurt: Great advice. Just wanted to let you know I'm paying attention to those
who know more than I about the KLR 650. Your lists of things to improve the
bike were not much different from mine, gathered through research, with the
possible exception of a bigger windshield. Keep it coming. I'm soaking it up
like a sponge and spending money preparing for the Americas Motopaseo as fast
as I get it.
Lew Waterman
Punky & Lew's Americas Motopaseo
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- Posts: 907
- Joined: Thu Apr 06, 2000 3:10 pm
hi, i'm new...
things to> Kurt: Great advice. Just wanted to let you know I'm paying > attention to those who know more than I about the KLR 650. Your lists of
coming. I'm> improve the bike were not much different from mine, gathered through > research, with the possible exception of a bigger windshield. Keep it
actually, the minute I hit the send key I remembered the windshield, it would be a Clearview HD 8 +. I also run Fred's K &P Lifetime oil filters and magnetic drain plug... Kurt> soaking it up like a sponge and spending money preparing for the Americas > Motopaseo as fast as I get it.
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- Posts: 296
- Joined: Tue Aug 29, 2000 12:20 pm
hi, i'm new...
Chris - The KLR can take anything most riders could dish out, except for thoughtless brothers, Heh, heh, heh... Really, I have heard the KLR is considered a third world bike because it can take a wide rash of what most other bikes would consider abuse. It does everything well but nothing perfect, except being dependable and versatile. As far as mods go, I started with a UFO low front fender, Progressive fork springs, muffler flow relief and a standoff rack to keep the saddlebags from lying on the right side cover, which will melt if the bags are loaded. The tiger is a nice ride, but you will enjoy the weight and nimbleness of the KLR. Take a look at the mods page on my site for the looks of the UFO and some tips on how to install it, unless you read Italian. http://www.50megs.com/klr650/ == Rev. Chuck :^)>+ A13 http://klr650.50megs.com ~~~~~~~~~~~~~~~~~~~~~~~~ _____________________________________________________________ Email Powered by Everyone.net> Hi, I'm Chris. >I'm hoping to purchase a Kawi KLR soon, and wanted to hear what some of the >owners have to say. The only other dual sport I've owned was a Triumph Tiger. >But my tiger was ruined by my thoughtless brother while I was on deployment >with the Navy. >Apparently, the heavy Tiger mauled him.>The Kawi looks like a fun bike. Any advise on mods or special care would be >appreciated!
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