he> I went there today and showed him the factory sticker on the chain guard,
UN> tore it off! he said, NEVER ADJUST A CHAIN ON AN OFF ROAD TYPE SUSPENSION
Nonsense. If the correct dimension is given to account for the suspension geometry while it is unloaded, then adjusting it this way is not only perfectly fine, it is also much more practical, and that is why this procedure is given by every manufacturer. The Kawasaki procedure is with the bike on the sidestand, and at the tightest part of the chain, which implies you have to roll the bike in order to find the tightest part. This puts some load on the suspension. (This also assumes no lowering links, stock rear shock set to the stock pre-load.) Did you previously adjust your chain while the bike was up on a crate? That would be with the suspension totally unloaded. Also, you'll note that the chain slack diagram in the manual shows just a line to represent the chain for slack dimension. That is the chain centerline, and I have witnessed both novice wrenches and pro mechanics measuring the slack by the top and bottom of the chain side plates, which is wrong, by at least 10mm. I personally adjust my chain on the sidestand to 60mm at the tightest part, 55 mm if I have any gear mounted. I believe we've had a discussion about the views of your mechanic before. (Running out of gas hurts your engine? Unless this is a different guy.)> LOADED
travel> He said that you want 19mm of slack at the point of the suspension's
is> where the chain is the tightest. which, on the KLR is when the swingarm
This may be a tad loose, I'll have to check mine, but I'm guessing its more like 12-15 mm there. Swingarm parallel to the ground? That isn' the way to find the tightest part of the suspension travel (What if the forks are fully extended?). The tightest part of the suspension travel can be found with a piece of string or a yard stick. When the centers of the countershaft, rear swingarm pivot bolt, and the rear axle are all in line, this is the tightest point.> parallel with the ground.
> It worked, and that's what I will do for now on. > > -neil >