Attachments :
[*][url=file:///C:\Users\Steve\AppData\Local\PG Offline 4\Attachments\\Fitting the Headlight Bracket a.jpg]Fitting the Headlight Bracket a.jpg[/url]
If a shim is required it wouldn't have to be very thick. I could see using a star washer that fits the threaded shank of the bolt as a shim. One could then easily trim down the tips of the stars so that the outside dimension of the shim does not exceed the dimension of the thicker shoulder of the bolt.
- Mike Hughes - - '37 TA 0512
On Thursday, May 16, 2019, 1:41:59 PM EDT, Frank Graham
frankgraham@msn.com [mg-tabc] mg-tabc-noreply@yahoogroups.com> wrote:
Brilliant Clive! Excellent explanation, perhaps a thin 5/8" ID shim could be used to prevent damage when using replacement bolts.
Frank
[b]From:[/b] mg-tabc@yahoogroups.com mg-tabc@yahoogroups.com> on behalf of CLIVE SHERRIFF csherriff99@gmail.com [mg-tabc] mg-tabc-noreply@yahoogroups.com>
[b]Sent:[/b] Thursday, May 16, 2019 8:58 AM
[b]To:[/b] MGTABC GROUP
[b]Subject:[/b] [mg-tabc] Re: TABC headlight Bracket / Wing stays [2 Attachments] A follow up on this topic
A number of people have said they have broken headlight brackets. THEY BREAK USUALLY BECAUSE MOST OF THE REPLACEMENT BOLTS AVAILABLE CURRENTLY ARE WRONGLY MADE and then end up WRONGLY FITTED and bolted up so snapping one of the lugs! It is NOT intended that the 2 lugs on the headlight bracket that fix to the radiator bracket eye are pinched together when the nut is tightened, the bolt should lock up only on the rear lug. The Chrome bolt head at the front should NOT be tight against the front lug of the headlight bracket when fitted, there should be a very slight clearance. It is the REAR lug that takes the fixing when the nut is tightened like so : - [img]
http://xa.yimg.com/kq/groups/AGzIn_Dtft ... cket+a.jpg[/img]
A number, if not all the replacement bolts I ve seen will not tighten properly like this. The 5/8 diameter section is too short and so it will overtighten, pinching the two lugs together and so breaking one of the lugs off. The Bolt should be made so as to allow the nut to only tighten against the rear lug of the headlight bracket. There should remain a very small gap between the big bolt head at the front, and the face of the forward lug. The radiator bracket is a close but not a tight fit on the 5/8 inch section of the bolt.
Hope this is of interest, I've attached some other pics as well to clarify as attachments
Clive Oxford UK. m mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
[img]https://ec.yimg.com/ec?url=https%3A%2F%2Fipmcdn.avast.com%2Fimages%2Ficons%2Ficon-envelope-tick-round-orange-animated-no-repeat-v1.gif&t=1560026296&sig=Uh5uFv56eya9UZ80izxx0w--~D[/img] Virus-free.
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