wiring harness identification
Posted: Wed Oct 15, 2014 12:41 am
#ygrps-yiv-1145370004 blockquote.ygrps-yiv-1145370004cite {margin-left:5px;margin-right:0px;padding-left:10px;padding-right:0px;border-left:1px solid #cccccc;} #ygrps-yiv-1145370004 blockquote.ygrps-yiv-1145370004cite2 {margin-left:5px;margin-right:0px;padding-left:10px;padding-right:0px;border-left:1px solid #cccccc;margin-top:3px;padding-top:0px;} #ygrps-yiv-1145370004 .ygrps-yiv-1145370004plain pre, #ygrps-yiv-1145370004 .ygrps-yiv-1145370004plain tt {font-family:monospace;font-size:100%;font-weight:normal;font-style:normal;} #ygrps-yiv-1145370004 {font-family:Tahoma;font-size:12pt;} #ygrps-yiv-1145370004 .ygrps-yiv-1145370004plain pre, #ygrps-yiv-1145370004 .ygrps-yiv-1145370004plain tt {font-family:Tahoma;font-size:12pt;} #ygrps-yiv-1145370004 #ygrps-yiv-1145370004ca6da2029db9403b8517440e6c55f6aa BLOCKQUOTE.ygrps-yiv-1145370004cite {PADDING-LEFT:10px;MARGIN-LEFT:5px;BORDER-LEFT:#cccccc 1px solid;PADDING-RIGHT:0px;MARGIN-RIGHT:0px;} #ygrps-yiv-1145370004 #ygrps-yiv-1145370004ca6da2029db9403b8517440e6c55f6aa BLOCKQUOTE.ygrps-yiv-1145370004cite2 {PADDING-TOP:0px;PADDING-LEFT:10px;MARGIN-LEFT:5px;BORDER-LEFT:#cccccc 1px solid;MARGIN-TOP:3px;PADDING-RIGHT:0px;MARGIN-RIGHT:0px;} #ygrps-yiv-1145370004 #ygrps-yiv-1145370004ca6da2029db9403b8517440e6c55f6aa .ygrps-yiv-1145370004plain PRE, #ygrps-yiv-1145370004 #ygrps-yiv-1145370004ca6da2029db9403b8517440e6c55f6aa .ygrps-yiv-1145370004plain TT {FONT-SIZE:100%;FONT-FAMILY:monospace;FONT-WEIGHT:normal;FONT-STYLE:normal;} #ygrps-yiv-1145370004 #ygrps-yiv-1145370004ca6da2029db9403b8517440e6c55f6aa #ygrps-yiv-11453700042b1cf6045431494595d00c794286d42e, #ygrps-yiv-1145370004 #ygrps-yiv-1145370004ca6da2029db9403b8517440e6c55f6aa .ygrps-yiv-1145370004plain PRE, #ygrps-yiv-1145370004 #ygrps-yiv-1145370004ca6da2029db9403b8517440e6c55f6aa .ygrps-yiv-1145370004plain TT, #ygrps-yiv-1145370004 #ygrps-yiv-1145370004ca6da2029db9403b8517440e6c55f6aa {FONT-SIZE:12pt;FONT-FAMILY:Tahoma;} Funny that I never bothered to keep track of the locations of the wiring junctions I found within the KLR harness but now have that almost completed. One has to wonder what was in the minds of the designers as so many wires cross back and forth for no purpose. There are around (25) junctions within the harness and many redundant or return run circuits. Grounds run past other ground junctions and then connect to another junction which feeds back to the one by-passed, and so on. Maybe I will redo the stripped harness in a more efficient manner and then swap into my bike. Here are some more updates to the files. Some plugs have been added to the diagrams and more junctions to the descriptions. I will continue refining but cannot guarantee that the links will remain current so if you find them to be of value, I recommend that you download rather than to depend on the links. I reposted these again with corrections & additions: https://www.dropbox.com/s/myd0l3glu2pswxr/KLR650%20Wiring%20Diagram.jpg?dl=0 https://www.dropbox.com/s/1aa332xtwql4dbc/Individual%20Harness%20Plug%20Pin%20Outs.doc?dl=0 https://www.dropbox.com/s/th0clvcw0wd36lh/KLR%20Gen%201%20Pinouts%202_Page_1.jpg?dl=0 https://www.dropbox.com/s/fakbncdralk6359/KLR%20Gen%201%20Pinouts%202_Page_2.jpg?dl=0 https://www.dropbox.com/s/fakbncdralk6359/KLR%20Gen%201%20Pinouts%202_Page_2.jpg?dl=0 https://www.dropbox.com/s/ek2z0d4iqa6joln/KLR650%20Wiring%20Plug%20Identification.jpg?dl=0 https://www.dropbox.com/s/4vg9xfoxmx8pbpz/Main%20junction%20plugs%20labeled.jpg?dl=0 https://www.dropbox.com/s/xlxaivs7ojttifw/Main%20wiring%20plugs%20under%20the%20dash2.doc?dl=0 https://www.dropbox.com/s/qwzjrfh8o9feqrn/Plug%20Identification%20By%20Number.doc?dl=0 https://www.dropbox.com/s/31fqzde221ovhmj/Starter%20Relay%20Area%20labeled.jpg?dl=0 https://www.dropbox.com/s/sl3mrpldx08i2oc/steering%20head%20area%20wiring%20labeled.jpg?dl=0 https://www.dropbox.com/s/e3kx86cry74d8v5/steering%20head%20area%20wiring%20lower%20labeled.jpg?dl=0 https://www.dropbox.com/s/jhmzi458opiauh6/Trigger%20Coil%20Neutral%20Switch%20labeled.jpg?dl=0 https://www.dropbox.com/s/6ncd09p3w65o8gz/VRR%20area%20labeled%20%282%29.jpg?dl=0 https://www.dropbox.com/s/bkfwez7x1oy2ogi/Wiring%20harness%202%20labeled.jpg?dl=0