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drive chain adjustment procedure

Posted: Mon Sep 15, 2014 4:07 pm
by imfreelandian
The owner's manual says to adjust drive chain free play to 2.0-2.6" with the bike on it's side stand. The Clymer manual says 2.0-2.4" with the rear wheel off the ground. KLR650 FAQ says 2" but does not say if the wheel should be off the ground or not. It seems to me that that the wheel should be off the ground to eliminate many variables. How should I do it? Thanks in advance, Gerry

drive chain adjustment procedure

Posted: Mon Sep 15, 2014 4:53 pm
by Jeff Saline
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drive chain adjustment procedure

Posted: Mon Sep 15, 2014 5:01 pm
by John Biccum
Here is my method: With the unladed bike on the sidestand, find  the lowest point of the chain run, the lowest part of the catenary arch formed by the lower run of the chain.  Using the toe of your boot, lift the chain as far as it will go.   it should ALMOST touch the swingarm. No tools, no measuring no hassle.  Too tight and you will leak oil from the seal underneath the drive sprocket. This is too common, I've seen dealers adjust chain this tight. Too loose and the chain will (audibly) slap the swingarm. About an 1/8 of an inch gap is perfect but use your Eyeball Mk. 2 for the measurement.From: DSN_KLR650@yahoogroups.com Sent: 9/ 15/ 2014 5:07 PM To: DSN_KLR650@yahoogroups.com Subject: [DSN_KLR650] Drive Chain Adjustment Procedure   The owner's manual says to adjust drive chain free play to 2.0-2.6" with the bike on it's side stand. The Clymer manual says 2.0-2.4" with the rear wheel off the ground. KLR650 FAQ says 2" but does not say if the wheel should be off the ground or not. It seems to me that that the wheel should be off the ground to eliminate many variables. How should I do it? Thanks in advance, Gerry

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klr wiring identification

Posted: Mon Sep 15, 2014 9:11 pm
by libertyeagle
That i pretty awesome to put in that much work for the group, I for one would like to say thank you. Michael