Wilsons Sandbox

Posted: **Thu Dec 01, 2011 8:04 am**

Has anybody tried to sort out a quick release for the side panels or seat? Seems to me it would be convienient to have them be released more quickly. Maybe even without tools. Looks like the seat could easily be converted to quick release pins like the push button t-pins used on military aircraft. Not sure how to do the side panels though

Posted: **Thu Dec 01, 2011 8:26 am**

Side panels: Comon spring loaded T pins.

--- On Thu, 12/1/11, skypilot110 wrote: From: skypilot110 Subject: [DSN_KLR650] Speaking of removing the seat and side panels To: DSN_KLR650@yahoogroups.com Date: Thursday, December 1, 2011, 2:04 PM Has anybody tried to sort out a quick release for the side panels or seat? Seems to me it would be convienient to have them be released more quickly. Maybe even without tools. Looks like the seat could easily be converted to quick release pins like the push button t-pins used on military aircraft. Not sure how to do the side panels though [Non-text portions of this message have been removed]

Posted: **Thu Dec 01, 2011 9:22 am**

I Drilled a 1/2 inch hole in the side panels to access the seat bolts to not have to remove them to take off the seat. In a message dated 12/1/2011 9:04:29 A.M. Eastern Standard Time, chris.eckert@... writes: Has anybody tried to sort out a quick release for the side panels or seat? Seems to me it would be convienient to have them be released more quickly. Maybe even without tools. Looks like the seat could easily be converted to quick release pins like the push button t-pins used on military aircraft. Not sure how to do the side panels though [Non-text portions of this message have been removed]

Posted: **Thu Dec 01, 2011 9:24 am**

On Thu, 01 Dec 2011 14:04:25 -0000 "skypilot110" writes:

> Has anybody tried to sort out a quick release for the side panels or > seat? Seems to me it would be convienient to have them be released > more quickly. Maybe even without tools. > > Looks like the seat could easily be converted to quick release pins > like the push button t-pins used on military aircraft. Not sure how > to do the side panels though

<><><><><><> <><><><><><> Chris, Some folks just don't put the bolts in the seat mounts. Then the seat is a lift off set up. Works fine until you trailer the bike and the seat flies away. Some other folks drill holes in the side panels so they can access the seat mount bolts with a socket and extension. I just remove the side panels as it only takes about a minute and gives access to lots of hidden bike parts that are worthy of inspection every now and then. Best, Jeff Saline ABC # 4412 South Dakota Airmarshal Airheads Beemer Club www.airheads.org The Beautiful Black Hills of South Dakota 75 R90/6, 03 KLR650 . . ____________________________________________________________ 57 Year Old Mom Looks 27 Mom Reveals $3 Wrinkle Trick Angering Doctors... http://thirdpartyoffers.juno.com/TGL3141/4ed79be528cc56a9083st04vuc

Posted: **Thu Dec 01, 2011 9:29 am**

You could use Velcro to attach your seat where it sets on the subframe. Fred www.arrowheadmotorsports.com From: Jeff Saline Sent: Thursday, December 01, 2011 8:22 AM To: chris.eckert@... Cc: DSN_KLR650@yahoogroups.com Subject: Re: [DSN_KLR650] Speaking of removing the seat and side panels On Thu, 01 Dec 2011 14:04:25 -0000 "skypilot110" writes:

> Has anybody tried to sort out a quick release for the side panels or > seat? Seems to me it would be convienient to have them be released > more quickly. Maybe even without tools. > > Looks like the seat could easily be converted to quick release pins > like the push button t-pins used on military aircraft. Not sure how > to do the side panels though

<><><><><><> <><><><><><> Chris, Some folks just don't put the bolts in the seat mounts. Then the seat is a lift off set up. Works fine until you trailer the bike and the seat flies away. Some other folks drill holes in the side panels so they can access the seat mount bolts with a socket and extension. I just remove the side panels as it only takes about a minute and gives access to lots of hidden bike parts that are worthy of inspection every now and then. Best, Jeff Saline ABC # 4412 South Dakota Airmarshal Airheads Beemer Club www.airheads.org The Beautiful Black Hills of South Dakota 75 R90/6, 03 KLR650 . . __________________________________________________________ 57 Year Old Mom Looks 27 Mom Reveals $3 Wrinkle Trick Angering Doctors... http://thirdpartyoffers.juno.com/TGL3141/4ed79be528cc56a9083st04vuc [Non-text portions of this message have been removed]

Posted: **Thu Dec 01, 2011 9:35 am**

The big question, why do you need quick access so often? Fuses? Some move the fuses for easyer access, like behind the R. front panel, then hinge it. I know on trips when a fuse blows and the bike is LOADED with camping etc. gear you have to unload the bike just to take the seat off. So My fuses are going up front.

--- On Thu, 12/1/11, skypilot110 wrote: From: skypilot110 Subject: [DSN_KLR650] Speaking of removing the seat and side panels To: DSN_KLR650@yahoogroups.com Date: Thursday, December 1, 2011, 2:04 PM Has anybody tried to sort out a quick release for the side panels or seat? Seems to me it would be convienient to have them be released more quickly. Maybe even without tools. Looks like the seat could easily be converted to quick release pins like the push button t-pins used on military aircraft. Not sure how to do the side panels though [Non-text portions of this message have been removed]

Posted: **Thu Dec 01, 2011 9:41 am**

I suppose you "could" drill holes and then use ball-lock fasteners. Seems like a lot of work to save not much effort though. Like, how much time did I spend typing this and thinking about it? I could have the seat off using an Allen wrench by now! LOL at this: Some folks just don't put the bolts in the seat mounts. Then the seat is a lift off set up. Works fine until you trailer the bike and the seat flies away. Robert Wichert P.Eng. LEED AP +1 916 966 9060 FAX +1 916 966 9068 ===============================================

On 12/1/2011 7:22 AM, Jeff Saline wrote: > > On Thu, 01 Dec 2011 14:04:25 -0000 "skypilot110" > > > writes: > > Has anybody tried to sort out a quick release for the side panels or > > seat? Seems to me it would be convienient to have them be released > > more quickly. Maybe even without tools. > > > > Looks like the seat could easily be converted to quick release pins > > like the push button t-pins used on military aircraft. Not sure how > > to do the side panels though > <><><><><><> > <><><><><><> > > Chris, > > Some folks just don't put the bolts in the seat mounts. Then the seat is > a lift off set up. Works fine until you trailer the bike and the seat > flies away. > > Some other folks drill holes in the side panels so they can access the > seat mount bolts with a socket and extension. > > I just remove the side panels as it only takes about a minute and gives > access to lots of hidden bike parts that are worthy of inspection every > now and then. > > Best, > > Jeff Saline > ABC # 4412 South Dakota Airmarshal > Airheads Beemer Club www.airheads.org > The Beautiful Black Hills of South Dakota > 75 R90/6, 03 KLR650 > > . > . > __________________________________________________________ > 57 Year Old Mom Looks 27 > Mom Reveals $3 Wrinkle Trick Angering Doctors... > http://thirdpartyoffers.juno.com/TGL3141/4ed79be528cc56a9083st04vuc > > [Non-text portions of this message have been removed]

Posted: **Thu Dec 01, 2011 10:21 am**

To avoid having to remove the side panels to get under the seat, I went the cheap route ( > [Original Message] > From: skypilot110 > To: DSN_KLR650@yahoogroups.com> > Date: 12/1/2011 9:04:31 AM > Subject: [DSN_KLR650] Speaking of removing the seat and side panels > > Has anybody tried to sort out a quick release for the side panels or

Posted: **Thu Dec 01, 2011 10:22 am**

Several people, in the past, have used heavy duty velcro and said it worked great. I can't remember who they are. Alan Henderson A13 Iowa

On 12/1/2011 8:04 AM, skypilot110 wrote: > > Has anybody tried to sort out a quick release for the side panels or > seat? Seems to me it would be convienient to have them be released > more quickly. Maybe even without tools. > > Looks like the seat could easily be converted to quick release pins > like the push button t-pins used on military aircraft. Not sure how to > do the side panels though_,_._,___ > [Non-text portions of this message have been removed]

Posted: **Thu Dec 01, 2011 10:25 am**

I have a 2008 with a pair of Aluminum boxes mounted. There is no easy access to the little 8mm bolts in the rear of the panels and then I need to snake the panels out from between the bike and the box mounts. It takes a little longer to get it off and getting the rear side panel bolts back in is a long fiddly process. That is why I am interested in replacing the bolts with something easier. The seat bolts are not a big deal but I figured while considering rapid access..... If I break something during a rally I want the bike apart as fast as possible so I can fix it and get back on the trail. We had the tanks off of two KLRs in the woods during the Roaming Rally and I have seen at least one tank off in the Pine Barrens. The rallies are generally not time based events but there is an edge of competition always. More so the first one to reach the camp at the end of any day gets his pick of camp sites. Even the first beer!. Speed is of the essence!!!!

So far I have heard trying to drill the holes and replace with quick release and an idea involving Velcro between the frame and seat, that sounds quick and easy but I don't think it will work on the side panels. The idea of drilling a hole for access to the seat bolts has the same limitation. I am off to the hardware store to see what is available for quick release pins From: RobertWichert [mailto:robert@...] Sent: Thursday, December 01, 2011 10:42 AM To: Jeff Saline Cc: Eckert, Christopher (Infrastructure Solutions Dept.); DSN_KLR650@yahoogroups.com Subject: Re: [DSN_KLR650] Speaking of removing the seat and side panels I suppose you "could" drill holes and then use ball-lock fasteners. Seems like a lot of work to save not much effort though. Like, how much time did I spend typing this and thinking about it? I could have the seat off using an Allen wrench by now! ************************************************************ This communication, including attachments, is for the exclusive use of addressee and may contain proprietary, confidential and/or privileged information. If you are not the intended recipient, any use, copying, disclosure, dissemination or distribution is strictly prohibited. If you are not the intended recipient, please notify the sender immediately by return e-mail, delete this communication and destroy all copies. ************************************************************

Wilsons Sandbox

ball lock fasteners (was "speaking of removingthe seat and side

speaking of removing the seat and side panels

speaking of removing the seat and side panels

speaking of removing the seat and side panels

speaking of removing the seat and side panels

speaking of removing the seat and side panels

speaking of removing the seat and side panels

speaking of removing the seat and side panels

speaking of removing the seat and side panels

speaking of removing the seat and side panels

speaking of removing the seat and side panels