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				funny ticking noise from motor
				Posted: Wed Jan 10, 2007 12:25 pm
				by joe docimo
				its a 2001 with almost 13,000 on it and it started at the end of the season not to awfully loud but now it is getting louder to me. what could it be any ideas would be appreciated. thank you wrench
 
  
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				funny ticking noise from motor
				Posted: Wed Jan 10, 2007 12:35 pm
				by E.L. Green
				--- In 
DSN_KLR650@yahoogroups.com, joe docimo  wrote:
 
 > its a 2001 with almost 13,000 on it and it started at the end of the
  
season not to awfully loud but now it is getting louder to me. what
 could it be any ideas would be appreciated. thank you wrench
 
 Probably cam chain. Gets a little louder as the chain reaches the
 tension at which the adjuster will kick in, then calms down once the
 adjuster ratchet clicks out one more click. If you're concerned, pull
 off the adjuster spring cap and use a pointy object to push on the
 adjuster plunger. Sometimes they get stuck and won't adjust, thanks to
 those wonderful Kawasaki manufacturing tolerances. Chances are, you're
 just in that awkward area where it's about to click, but hasn't done
 so yet.
 
 Personally, I'd just ignore. KLR's make all sorts of weird noises and
 they're all pretty much harmless except for the grinding ones or the
 explosions.
 
			 
			
					
				horn
				Posted: Wed Jan 10, 2007 9:48 pm
				by Neil Doane
				I have the "Euro Horn" from klr650.com installed.  It definitely
 sounds more noticable than the original to me; it's sort of close to
 the note and volume of the marine air horn I carry on my little boat
 and is very sharp and clear (and loud).  It wasn't hard to install and
 doesn't require removal of the stock horn, so I'm sure it wouldn't be
 hard to rig them both to sound together, which would probably sound
 ugly enough to be extremely noticeable. 

  I was actually thinking
 about buying another one and trying to see if I could alter the note
 it produced somehow so I mount the 2nd one where the original was so I
 could could get a true 'dual-note' air horn sound (any EEs on the
 list? 

 
 
 Neil
 
 
 
 
			 
			
					
				funny ticking noise from motor
				Posted: Wed Jan 10, 2007 10:36 pm
				by teamster1997
				My 2006 KLR started to make some noise when I was on a poker run on
 Vashon Island. By the time I got home in Shelton the noise was very
 loud and the bike was vibrating more than usual. I pulled everything
 apart to try to find the problem and had it all apart to the lower
 case when I discovered what I thought was a bad crank bearing. The
 bike was 18 days out of warranty and I wasn't going to call Cliff's
 cycle center in Bremerton because the warranty was up. About a month
 or so after the warranty was up, my friends convinced me to call them.
 I did and they said to bring it in so they could check it out. A few
 days later they called and told me the crank bearing spun in the case
 and that Kawasaki would cover the bill to fix the whole thing. They
 said they have never had that happen before. To me, engine noises out
 of the norm might be something to look in to. Good luck with yours, I
 got lucky.
 
     Tim..............
 
   PS:    Cliff's Cycle Center has been great from purchasing the bike
 to fixing this crank bearing problem. 
 
 
 
 --- In 
DSN_KLR650@yahoogroups.com, "E.L. Green"  wrote:
 >
 > --- In 
DSN_KLR650@yahoogroups.com, joe docimo  wrote:
 > > its a 2001 with almost 13,000 on it and it started at the end of the
 > season not to awfully loud but now it is getting louder to me. what
 > could it be any ideas would be appreciated. thank you wrench
 > 
 > Probably cam chain. Gets a little louder as the chain reaches the
 > tension at which the adjuster will kick in, then calms down once the
 > adjuster ratchet clicks out one more click. If you're concerned, pull
 > off the adjuster spring cap and use a pointy object to push on the
 > adjuster plunger. Sometimes they get stuck and won't adjust, thanks to
 > those wonderful Kawasaki manufacturing tolerances. Chances are, you're
 > just in that awkward area where it's about to click, but hasn't done
 > so yet.
 > 
 > Personally, I'd just ignore. KLR's make all sorts of weird noises and
 > they're all pretty much harmless except for the grinding ones or the
 > explosions.
 > 
 
			 
			
					
				funny ticking noise from motor
				Posted: Wed Jan 10, 2007 10:51 pm
				by Samuel Hudson
				Nice to hear about someone getting taken care of at the dealer.
 --sam hudson, san antonio tx.
 
			 
			
					
				funny ticking noise from motor
				Posted: Wed Jan 10, 2007 10:57 pm
				by teamster1997
				Yes it is considering all the horror stories I've heard about some
 dealerships. I would highly recommend Cliff's. I forgot to mention the
 bike did have over 23,000 miles on it when the bearing spun.
 
     Tim.............Shelton.
 
 
 
 
 --- In 
DSN_KLR650@yahoogroups.com, Samuel Hudson  wrote:
 >
 > Nice to hear about someone getting taken care of at the dealer.
 > --sam hudson, san antonio tx.
 >