muffler leak....
Posted: Fri Oct 06, 2006 7:04 am
On my A15 (rest in pieces) I had to space the muffler out so far from
the frame (to clear studded tires) that the flange on the header was no
longer parallel to the exhaust port on the head.
I solved this by using high-temp silicon sealant and TWO exhaust
gaskets. You put a little silicon on the head, each gasket, and the
header. You have to be careful to tighten the clamping bolts 1/2 turn
at a time, going back and forth to evenly crush the gaskets down.
Devon
On Oct 6, 2006, at 6:13 AM, DSN_KLR650@yahoogroups.com wrote: > I'm having a problem seating the header pipe...getting a bit of noise > and soot around the pipe at the head. > Bike runs fine, no popping, back firing etc. > After taking the system off I found a crack running nearly all the > way around along the weld on the muffler > where the cylinder shaped part connects to the "Bota Bag" shaped > part. This did not cause noise. > Something new to check> I'm assuming it can be welded? If so I will keep it as a spare. > I installed a slightly used muffler I bought off the list a few > years back, > but I'm still unable to properly seat the header pipe into the > engine. > New gasket and hi-temp gasket sealer installed also. > Any ideas would be appreciated... > TIA Brooklyn '78 SR500 '01 KL250 Super Sherpa