pelican 1430 boxes
Posted: Mon Apr 03, 2006 2:26 pm
I mounted a set of Pelican 1430 top opening boxes to my KLR this
weekend. They are nice boxes though the opening method causes a few
difficulties with installation.
First, the box itself is pretty close to the size of the "hoops" on
the HT SU rack. This makes bolting it directly to the rack pretty
tough because the bolts would be very close to the bottom of the box
and to the upper lip/hinge.
Second, the boxes need to be "shimmed" out about 1-1/2 inches,
otherwise there isn't enough clearance for the lids to open without
hitting the luggage rack.
The solution I came up with is to use composite (wood/plastic) deck
material (similar to TREX) that is available at Lowes. This stuff is
dimensionally stable, easy to work with and shouldn't split, warp,
or crack. I rejected steel because the boxes have to be moved out at
least 1-1/2 inches and I couldn't find square tube this large. I
bought a couple ballusters for about $3.00 each and this turned out
to be the perfect size material because it fit perfectly in the
channels on the back of the boxes. I mounted two shims vertically to
the HT rack. The box then bolts to the shims. I wasn't crazy about
not bolting directly to the steel, so I also added two bolts through
another horizontal shim that goes through the two holes in the top
center of the rack.
I'm pretty happy with the results and look forward to hearing about
other's solutions for the mounting. They are not quick release but
can be removed by removing the six nuts/bolts. They seem pretty
solid so far and I haven't noticed any vibration or other problems,
so I think I'll stick with the non-removable mounting.
Pics in the photo section under "Pelican 1430 boxes"
Thanks,
John
A18
Houston