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[dsn_klr650] oem shifter follies
Posted: Mon Jun 05, 2000 7:57 am
by Verle Nelson
> A timeline:
> 0) Bought Alpinestars, trouble shifting. Contemplated moving up one
> spline. Too lazy, adapted.
> 1) Toe of shifter (rubber covered) now appears to be bent towards front
of
> bike some, not a 90 degree anymore.
> 2) Installed Moose skid plate, one of the pipe clamps prevented downshift
> to first. Removed clamp.
> 3) I've had a little trouble coming up short and missing second gear (see
> number 4?)
> 4) Noticed play in shifter assembly is allowing a nice gouge in the
engine
> casing from upshifting.
> 5) Today while prepping for Moab, now the frame isn't allowing a
downshift
> to 1st, gouging the frame.
>
> I can't upshift, or downshift. I thought that the OEM shifter was
supposed
> to break, not bend?
> Thinking of removing and bending the shifter to get me to Moab and pick up
> an aftermarket from Fred?
>
> Any hints on bending, or.........how the shiftlever used to go down to 1st
> but now hits frame?
It bends as it is breaking. I bought Alpinestars and couldn't "feel" the
shift lever. A week ago Saturday, after some aggressive shifting, I found
mine exhibiting symptoms much like those you describe above. Remembering
stories from this list, I said it was breaking; my riding buddies didn't
think so -- they thought it was only bending. I took it off in Blanding,
Utah and it was breaking. It was 3/4 broken through at the weld. To make a
long story short we got it welded and continued on but it still didn't work
satisfactorily. I will replace it with an aftermarket item.
Fred Hink in Moab sometimes has them in stock but if you break it on the
way, you will be stranded unless you think of a temporary solution I
couldn't think of.
Verle Nelson
Cedaredge, CO
[dsn_klr650] oem shifter follies
Posted: Mon Jun 05, 2000 10:29 am
by Dash Weeks
No Kit should be without Vice Grips.

LaterZ
Dash
>Fred Hink in Moab sometimes has them in stock but if you break it on the
>way, you will be stranded unless you think of a temporary solution I
>couldn't think of.
>
>Verle Nelson
>Cedaredge, CO
[dsn_klr650] oem shifter follies
Posted: Mon Jun 05, 2000 11:29 am
by Verle Nelson
> No Kit should be without Vice Grips.

>
I had Vice Grips. Have you tried Vice Grips as an emergency shift lever on a
KLR650? I don't believe it can work and neither did the two "old pros" with
me.
Verle Nelson
Cedaredge, CO
[dsn_klr650] oem shifter follies
Posted: Mon Jun 05, 2000 11:35 am
by Dash Weeks
At 10:26 AM 6/5/2000 -0600, Verle Nelson wrote:
> > No Kit should be without Vice Grips.

> >
>I had Vice Grips. Have you tried Vice Grips as an emergency shift lever on a
>KLR650? I don't believe it can work and neither did the two "old pros" with
>me.
>
>Verle Nelson
>Cedaredge, CO
Hi Verle,
No... I just figured it would. They have saved me from walking in the past
on other bikes.
Can have ice-cream with my pie?
LaterZ
Dash
[dsn_klr650] oem shifter follies
Posted: Mon Jun 05, 2000 11:35 am
by bill e goat
I had Vice Grips. Have you tried Vice Grips as an
> emergency shift lever on a
> KLR650? I don't believe it can work and neither did
> the two "old pros" with
> me.
>
> Verle Nelson
Verle is right.....I don't think the vise grip would
work, and nothing beats having that shifter in the
saddlebags for peace of mind while traveling long
distance. Anyone who has read anything about the KLR
in preparation of ownership wilil be aware that the
shifter is a piece of crap and will plan accordingly.
BTW, vise grip is the correct term...."vice grip" is
something else, perhaps something you do when you're
not getting enough vice.
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[dsn_klr650] oem shifter follies
Posted: Tue Jun 06, 2000 6:22 am
by Jeff Walker
Come on now. With the vise grips, you shift the bike into second or even
third gear, really slip the clutch to get started and up to speed, and then
limp home as best as you can in your only gear.
Jeff
> At 10:26 AM 6/5/2000 -0600, Verle Nelson wrote:
>
> > > No Kit should be without Vice Grips.

> > >
> >I had Vice Grips. Have you tried Vice Grips as an emergency shift lever
on a
> >KLR650? I don't believe it can work and neither did the two "old pros"
with
> >me.
> >
> >Verle Nelson
> >Cedaredge, CO
>
> Hi Verle,
>
> No... I just figured it would. They have saved me from walking in the
past
[dsn_klr650] oem shifter follies
Posted: Tue Jun 06, 2000 8:52 am
by Verle Nelson
From: "Jeff Walker"
> Come on now. With the vise grips, you shift the bike into second or even
> third gear, really slip the clutch to get started and up to speed, and
then
> limp home as best as you can in your only gear.
You try it on a difficult 4WD road. I'll watch.
Verle Nelson
Cedaredge, CO
[dsn_klr650] oem shifter follies
Posted: Tue Jun 06, 2000 9:21 am
by Mark
At 7:48 AM -0600 6/6/2000, Verle Nelson wrote:
>From: "Jeff Walker"
>
> > Come on now. With the vise grips, you shift the bike into second or even
> > third gear, really slip the clutch to get started and up to speed, and
>then
> > limp home as best as you can in your only gear.
>
>You try it on a difficult 4WD road. I'll watch.
>
If you use the term "4WD road" it should be no sweat. Now if you use
the term "goat trail" that might be another story.
Mark
B2
A2
[dsn_klr650] newbie with klr600 questions
Posted: Wed Jun 07, 2000 4:42 am
by Ted Palmer
Terry McCormack wrote:
[...]
> 1) My KLR does not have an electric start, is there one available for the
> 600? It seems that some 600's do have it.
The 1984 600A1 was kick only, all the 1985+ 600B1-9 series were electric
and kick.
The only practical way to get electric leg is to get a 600B. The cases
were different, the alternator was different, the wiring harness was
different.
> 2) does the 650 and the 600 share the same frame? In particular are the gas
> tank mounts similar enough that the 650 tank could be put on the 600 W/O
> major surgery.
Different frames. Dunno about the tanks, I've never heard of a 600
with a 650A tank.
> 3) Is there an online spec sheet for the 600, or a comparision spec sheet
> for 600/650? ( I can't find one so far...)
You can find a table comparing gear ratios in the archives.
As for engine specs, I'm too lazy to type them up right now.
If you are really curious, you could get the base shop manual that
covers the 600A and get the supplement that covers the 650A.
Mister_T
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