Re: home made treads and wheels

c b
Posts: 20
Joined: Mon Dec 09, 2013 10:13 am

Re: home made treads and wheels

Post by c b » Sat Jan 23, 2016 1:26 pm

hey thanks for the info guys. I have been looking and I am on a budget so it is a bet costly for me at the moment. This is why I am trying to find a way to make them and save some money. But I cant turn my wheels seeing I dont have the equipment for it so. But I would like to make my B9 mobile so. My robot is mostly hand made . And he is a good number of yrs old now LOL. I was in the first club when Dewy started before. and my Book how to build the lost in space robot from Flint was in its 2nd. revised edition only and it was new so that may give you a idea how long its been for me. So but I will see what I can come up with as well , but thanks for all the input





Chris


From: B9Builders@yahoogroups.com on behalf of 'Bob Greiner laptop' bobchrisandbuddy@verizon.net [B9Builders]
Sent: Saturday, January 23, 2016 11:40 AM
To: B9Builders@yahoogroups.com
Subject: Re: [B9Builders] home made treads and wheels
    I have a couple old videos of Jim W s mobile treadsection and how he had it setup that he posted several years ago. He used timing type belts which work great but like my tire belts don t have the B9 look, although they re not objectionable to me and they do resolve that issue of how a cogged belt should operate around a sprocket.  I believe Jim also built stainless steel radar section at one time too which I probably have pics of too.  He did some excellent work with the B9!!   Bob G. B9-0017   From: B9Builders@yahoogroups.com Sent: Saturday, January 23, 2016 9:59 AM To: B9Builders@yahoogroups.com Subject: Re: [B9Builders] home made treads and wheels     The guy I know is Jim W. over in Sussex WI. He's a very busy guy that I only met once a few years ago when I started building my B9. A friend took me over to his house to see his various collections, B9 and other robots. Wow! what a collection this guy has! I was in heaven all evening. Anyway, He's a follow B9 Builders Club member (B9-0033) but has drifted away towards other interests and paths. His awesome motorized B9 is very close to being finished and he told me that evening that we really wanted to get back to work on his B9 to finish it someday. I've lost track of him sense and don't know what he's done to his B9, if anything.   I do know a little something about Kevlar and based on what I read. I was doing research on what type of synthetic cable to use on my B9 Arm retraction platform and my first thought was Kevlar cable. I found some siprising things about it and decided not to use it. I don't know if it would be the right material to use in tread belts. However I could be wrong. Seems that Kevlar tends to fatigue, creep and fail. Here's just a little peace of info I found on this issue:
The tensile, creep and tension-tension fatigue properties of Kevlar-49 fibre (formerly known as PRD-49) have been determined. The fracture morphology of the fibre has been examined and is shown to be complex due to considerable splitting. The fibre quickly stabilizes under a steady load but failure due to creep can occur when it is loaded very near to its simple tensile breaking load. Kevlar-49 has been found to fail by fatigue, and its fatigue lifetime is dependent on the amplitude of the applied oscillatory load as well as the maximum load to which the fibre is cycled. 
  Anyway, a better fiber to use would be Vectran. It's amazing stuff and I ended using it in my arm retraction platform. Here's the info on it:   Vectran is a high-performance multifilament yarn spun from liquid crystal polymer (LCP). Vectran is the only commercially available melt spun LCP fiber in the world. Vectran fiber exhibits exceptional strength and rigidity. Pound for pound Vectran fiber is five times stronger than steel and ten times stronger than aluminum. These unique properties characterize Vectran : High strength and modulus Excellent creep resistance High abrasion resistance Excellent flex/fold characteristics Minimal moisture absorption Excellent chemical resistance Low coefficient of thermal expansion (CTE) High dielectric strength Outstanding cut resistance Excellent property retention at high/low temperatures Outstanding vibration damping characteristics High impact resistance   I found all sorts of cable made with Vectran. I ended up using 3/32" "Shine Line". It a synthetic cable with a covered Vectran fiber core. It's as flexible as string and I have a lot of trouble trying to cut it with wire cutters. However a sharp knife or edge will slowly sever it but you cant pull it apart even when it gets down to only a few strands holding. I have it wound tightly on a pulley and it's pulled my heavy B9 arm in and out of the torso hundreds of times with no stretch at all. I'm blown away by this stuff. Here is the cable I used that I bought on Amazon: Shine Line
Image

Anyway, as far as adding reinforcement to out B9 tread belts;  there may not be a lot of difference between using Kevlar and Vectran. The load put on the belts may be within Kevlar's tolerances. However if given a choice I'd use Vectran.   Hope this helps, Dave Schulpius   On Sat, Jan 23, 2016 at 9:05 AM, toblueiis toblueiis@yahoo.com [B9Builders] wrote:
  Hello Dave,

That sounds interesting about the guy making his belts out of Harley fan belts. Today with kevlar reinforced belts, that would make a nice, non stretchable belt. I was just looking at some bike tires with kevlar at the store, sold in a box. I was thinking that it would be nice if they could be used in making poured belts, where this portion of the tire was embedded in the pour for strength. Was wondering how well they would bond together.

Do you have any more info on the Harley guy's belts? Maybe he will see this thread and chime in.

thanks,

David M.

--------------------------------------------
On Sat, 1/23/16, David Schulpius dschulpius@wi.rr.com [B9Builders] wrote:

Subject: Re: [B9Builders] home made treads and wheels
To: "Tobor001@aol.com [B9Builders]"
Date: Saturday, January 23, 2016, 8:55 AM

Hi Chris,
Are you going to be making your
robot mobile or static? Before I start I need to say I have
a static B9 and don't have plans to have him roaming
around the house or yard. I did however get good set of
machined wheels from a club vendor but opted for a set of
low cost but high quality treads that are not looped. I just
clamped them together where it cant be seen. Also I used
shoulder bolts and sleeves instead of bearings and
axles.
Check the Vendors area over on our
web site for some good choices on available tread section.
We have three that offer excellent treads. Barton and Huber
offer the non-continuous that need to be clamped and
Reinbrecht offers the continuous belt. Several others do the
wheels but usually only do runs when enough people want
them. They are Barton, Sockwell and  Considine. Their
wheels are expensive but worth every penny and oh so cool.
Here's a link to the vendor list:
http://www.b9robotbuildersclub.com/pub/builders/scrapbooks.html

If you don't plan to motorize
the treads and are on a budget you don't have to make
the wheels and tread tank tread quality and save some money.
Make these part yourself and save. Look through the members
web sites and scrapbooks listed over on our website. There
are several people that show how they made their own wheels
and treads that are listed with links. I know a guy that
works at Harley Davidson that made his treads out of Harley
fan belts. They looked great and are very strong. I know
other builders that made the wheels out of wood. I've
seen others make them out of pvc plastic discs and pipe.
Still others went to a machine shop and had nice aluminum
ones made for them. There are some real nice Blueprints for
the wheels and tread belts on our website here:
http://www.b9robotbuildersclub.com/tools/protected/reference/blueprints.html

Take some time and research what
others have done. Our links to other members builds is a
good way to get ideas and tips:
http://www.b9robotbuildersclub.com/pub/builders/membersites.html

http://www.b9robotbuildersclub.com/pub/builders/scrapbooks.html

It's your robot and wallet. You
can go any way your money, talent and imagination leads
you.
Just have fun, Dave Schulpius
On Fri, Jan 22, 2016 at
11:15 PM, christopher_balke@yahoo.com
[B9Builders]
wrote:















 









Hey anyone make their own wheels and treads that
work ? 


Chris

































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Gregorio Padin
Posts: 408
Joined: Tue Aug 25, 2015 2:09 pm

Re: home made treads and wheels

Post by Gregorio Padin » Sat Jan 23, 2016 2:01 pm

Seems I learned something on a new material.... Gotta like this learning process!:)
On Sat, Jan 23, 2016 at 11:59 AM, David Schulpius dschulpius@wi.rr.com [B9Builders] wrote:  
The guy I know is Jim W. over in Sussex WI. He's a very busy guy that I only met once a few years ago when I started building my B9. A friend took me over to his house to see his various collections, B9 and other robots. Wow! what a collection this guy has! I was in heaven all evening. Anyway, He's a follow B9 Builders Club member (B9-0033) but has drifted away towards other interests and paths. His awesome motorized B9 is very close to being finished and he told me that evening that we really wanted to get back to work on his B9 to finish it someday. I've lost track of him sense and don't know what he's done to his B9, if anything. 
I do know a little something about Kevlar and based on what I read. I was doing research on what type of synthetic cable to use on my B9 Arm retraction platform and my first thought was Kevlar cable. I found some siprising things about it and decided not to use it. I don't know if it would be the right material to use in tread belts. However I could be wrong. Seems that Kevlar tends to fatigue, creep and fail. Here's just a little peace of info I found on this issue:The tensile, creep and tension-tension fatigue properties of Kevlar-49 fibre (formerly known as PRD-49) have been determined. The fracture morphology of the fibre has been examined and is shown to be complex due to considerable splitting. The fibre quickly stabilizes under a steady load but failure due to creep can occur when it is loaded very near to its simple tensile breaking load. Kevlar-49 has been found to fail by fatigue, and its fatigue lifetime is dependent on the amplitude of the applied oscillatory load as well as the maximum load to which the fibre is cycled.  
Anyway, a better fiber to use would be Vectran. It's amazing stuff and I ended using it in my arm retraction platform. Here's the info on it:
Vectran is a high-performance multifilament yarn spun from liquid crystal polymer (LCP). Vectran is the only commercially available melt spun LCP fiber in the world. Vectran fiber exhibits exceptional strength and rigidity. Pound for pound Vectran fiber is five times stronger than steel and ten times stronger than aluminum. These unique properties characterize Vectran :
  • High strength and modulus
  • Excellent creep resistance
  • High abrasion resistance
  • Excellent flex/fold characteristics
  • Minimal moisture absorption
  • Excellent chemical resistance
  • Low coefficient of thermal expansion (CTE)
  • High dielectric strength
  • Outstanding cut resistance
  • Excellent property retention at high/low temperatures
  • Outstanding vibration damping characteristics
  • High impact resistance
I found all sorts of cable made with Vectran. I ended up using 3/32" "Shine Line". It a synthetic cable with a covered Vectran fiber core. It's as flexible as string and I have a lot of trouble trying to cut it with wire cutters. However a sharp knife or edge will slowly sever it but you cant pull it apart even when it gets down to only a few strands holding. I have it wound tightly on a pulley and it's pulled my heavy B9 arm in and out of the torso hundreds of times with no stretch at all. I'm blown away by this stuff. Here is the cable I used that I bought on Amazon:Shine Line
Image

Anyway, as far as adding reinforcement to out B9 tread belts;  there may not be a lot of difference between using Kevlar and Vectran. The load put on the belts may be within Kevlar's tolerances. However if given a choice I'd use Vectran. 
Hope this helps, Dave Schulpius
On Sat, Jan 23, 2016 at 9:05 AM, toblueiis toblueiis@yahoo.com [B9Builders] wrote:
 
Hello Dave,

That sounds interesting about the guy making his belts out of Harley fan belts. Today with kevlar reinforced belts, that would make a nice, non stretchable belt. I was just looking at some bike tires with kevlar at the store, sold in a box. I was thinking that it would be nice if they could be used in making poured belts, where this portion of the tire was embedded in the pour for strength. Was wondering how well they would bond together.

Do you have any more info on the Harley guy's belts? Maybe he will see this thread and chime in.

thanks,

David M.

--------------------------------------------
On Sat, 1/23/16, David Schulpius dschulpius@wi.rr.com [B9Builders] wrote:

Subject: Re: [B9Builders] home made treads and wheels
To: "Tobor001@aol.com [B9Builders]"
Date: Saturday, January 23, 2016, 8:55 AM

Hi Chris, 
Are you going to be making your
robot mobile or static? Before I start I need to say I have
a static B9 and don't have plans to have him roaming
around the house or yard. I did however get good set of
machined wheels from a club vendor but opted for a set of
low cost but high quality treads that are not looped. I just
clamped them together where it cant be seen. Also I used
shoulder bolts and sleeves instead of bearings and
axles. 
Check the Vendors area over on our
web site for some good choices on available tread section.
We have three that offer excellent treads. Barton and Huber
offer the non-continuous that need to be clamped and
Reinbrecht offers the continuous belt. Several others do the
wheels but usually only do runs when enough people want
them. They are Barton, Sockwell and  Considine. Their
wheels are expensive but worth every penny and oh so cool. 
Here's a link to the vendor list:
http://www.b9robotbuildersclub.com/pub/builders/scrapbooks.html

If you don't plan to motorize
the treads and are on a budget you don't have to make
the wheels and tread tank tread quality and save some money.
Make these part yourself and save. Look through the members
web sites and scrapbooks listed over on our website. There
are several people that show how they made their own wheels
and treads that are listed with links. I know a guy that
works at Harley Davidson that made his treads out of Harley
fan belts. They looked great and are very strong. I know
other builders that made the wheels out of wood. I've
seen others make them out of pvc plastic discs and pipe.
Still others went to a machine shop and had nice aluminum
ones made for them. There are some real nice Blueprints for
the wheels and tread belts on our website here:
http://www.b9robotbuildersclub.com/tools/protected/reference/blueprints.html

 Take some time and research what
others have done. Our links to other members builds is a
good way to get ideas and tips: 
http://www.b9robotbuildersclub.com/pub/builders/membersites.html

http://www.b9robotbuildersclub.com/pub/builders/scrapbooks.html

It's your robot and wallet. You
can go any way your money, talent and imagination leads
you. 
Just have fun, Dave Schulpius
On Fri, Jan 22, 2016 at
11:15 PM, christopher_balke@yahoo.com
[B9Builders]
wrote:















 









Hey anyone make their own wheels and treads that
work ? 


Chris

































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toblueiis
Posts: 270
Joined: Mon May 27, 2013 11:11 am

Re: home made treads and wheels

Post by toblueiis » Sat Jan 23, 2016 2:02 pm

Hello Bob,

thanks for the information and also explaining some of what you had to deal with. I admire the hard work that you did in cutting your threads, that had to be challenging.

thanks,

David M.

--------------------------------------------
On Sat, 1/23/16, 'Bob Greiner laptop' bobchrisandbuddy@verizon.net [B9Builders] wrote:

Subject: Re: [B9Builders] home made treads and wheels
To: B9Builders@yahoogroups.com
Date: Saturday, January 23, 2016, 11:28 AM

David-Tire size was buried in there, was a P235/70R16
104S. The O.D.
of the tire was 90-3/8" and the O.D. of my old tread
belts is
86-3/4. 3-5/8 difference without compensating for the
difference in
thickness. So it was a little on the long side, I had to
loop it over one of the
other wheels to take up the slack as my sprockets were about
as high inside as I
wanted to go with them. Actual length depends on diameter of
drive sprockets and
spacing of wheels in treadsections and adjustment built into
the drive assembly.
I made my treadsections before club determined necessary to
raise the upper two
wheels a bit which would affect the total length also. So
what I have is
not necessarily accurate for a length and I ve not put the
design in CAD to
determine just what the actual length would need to be.




Bob G.
B9-0017


From: mailto:B9Builders@yahoogroups.com


Sent: Saturday, January 23, 2016 11:06 AM
To: B9Builders@yahoogroups.com

Subject: Re: [B9Builders] home made treads and
wheels




Hello Bob,

I saw your
site and really appreciated how you showed us
your efforts. You did a great job. I don't remember
seeing what size tire it was
that you used. Do you remember? I have made a printed copy
of your work,
actually your site of b9 projects, and it is filed in my
file cabinet. I have
three file cabinets of file folders relative to B9 builds,
parts, and other
relative information. I really appreciate the work of other
builders and study
their efforts for what I can learn. It is so interesting to
see other approaches
to the same issues. There is a lot to learn from other
builders.

thanks,

David
M.

--------------------------------------------
On Sat, 1/23/16, 'Bob
Greiner laptop' bobchrisandbuddy@verizon.net
[B9Builders]
wrote:

Subject: Re: [B9Builders] home

made treads and wheels
To:
B9Builders@yahoogroups.com
Date: Saturday,
January 23, 2016, 10:45 AM

Chris - I have experimented with several
ways of
making treads as I
wanted to build a mobile robot.
Stretching of treads is a
problem with
most ways if you want to power the
treads to move the
robot. The ones that

worked the best for me I
made from a car tire although the
tread
pattern
deviates from the true
look of the robot treads, I did not
find it

objectionable. Being
continuous loop I didn t have the
problem
of joining the
ends
together. Here is the link to how I did
that:
http://bobgreiner.tripod.com/id166.htm

Below is the link
to my previous treads that I made
true to
the robot look,
but even making
them from a high durometer rubber they still
experienced the
stretch
problem when driving them. Then the other problem
was joining them

together, I tried several things summarized
here, in the end
nothing was

perfect.
http://bobgreiner.tripod.com/id37.htm



The
robot tread design
was never really made to

be driven by the treads, nice
look but not practical. But
I kind of
forced it to work.
You can see several things I ve
tried on
my site, the
wheelchair motors
worked the best for me and there are no
off
the shelf
components to put
it all together. I created my own
sprockets
etc in my garage
and without
a machine shop it was very difficult but not
impossible. As you can
see
my robot became mobile, but he is still not finished
after all these years!

A work in progress and I spent a lot of
time experimenting
with these
things
which is the fun of it for me.
http://bobgreiner.tripod.com/HTMLobj-3431/My_B9_mobile_at_Buildoff.MOV

David
Schulpius gave much
good advice too that
says the rest of it, and there
are also other ways to make
your robot
mobile
without fighting the tread
issues. Oh and I had purchased
from a club
vendor my
wheels of solid
aluminum, I originally tried making them
from wood, but that
involved
cutting a huge amount of circles and trying to join
them together,

doable, but a huge task, and I didn t
feel the would be
the best for
motorizing
and they were hard to finish to
look good, so I abandoned
that
approach and
never documented it on my
site.

I ve been away
from my
robot project for some
time due to health and family things and I
try to look in on
what s happening on
the B9 list now and then so I
occasionally chime in. Of
course this
topic
is close to home for me
and we still don t have a perfect
answer
to treads that
are drivable and
have the B9 look . And of course the
problematic design
issues
that exist with that approach (square slots in a belt
driven from inside

circumference around a sprocket is all
wrong as the slots
close up as
they bend
around a sprocket-which is why
you do not find belts made
this
way).
Anyway he challenge is the fun, for
me at least and trying
to
keep the budget
low at the same time. And I
like to make things
from
scratch, not always the
best solution but been a lot of
fun.

Bob
G.
B9-0017





From:
mailto:B9Builders@yahoogroups.com


Sent: Friday, January 22, 2016

11:15 PM
To: B9Builders@yahoogroups.com

Subject: [B9Builders] home
made treads and
wheels




Hey anyone make their
own wheels and treads that work ?





Chris













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#yiv6757267771

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